An approach using highly sensitive carbon nanotube adhesive films for crack growth detection under flexural load in composite structures

Sensing capabilities of carbon nanotube (CNT)doped adhesive films under bending conditions were investigated. Standard Mode-II coupons and skin-stringer sub-elements were manufactured while their electrical resistance was monitored. Mode-II energy fracture was improved when adding CNTs in comparison to neat adhesive joints due to their toughening effect. Electrical monitoring showed a stable increase of the electrical resistance with crack length with lower sensitivity than Mode-I testing due to a lower crack opening effect. A good agreement was observed by comparing to theoretical estimations, indicating a uniform adhesive distribution inside the joint, confirmed by SEM analysis. Monitoring tests on skin-stringer sub-elements subjected to bending load showed a similar behavior but some sharp increases were observed, especially in the last stages of the test, due to a less uniform adhesive distribution in the central region. Therefore, the proposed technique shows a high potential and applicability for Structural Health Monitoring of composite structures.